Product Description

Description

Specification	According to customer’s drawing or sample.
Casting Weight	0.1KG-3Tons
Casting Standard	ISO ,DIN, AISI, ASTM, BS, JIS, etc.
Casting Tolerance	CT7-CT8.
Surface Roughness	Ra0.05-Ra50.
Heat Treatment	Normalizing, Annealing, Quenching,  Tempering,  etc.
Casting Material	High grade ductile iron(QT1050-6)/(QT800-5)/(QT600-5), Grey iron, Stainless steel, Carbon steel.
Casting Process	Sand Casting	Iron based coated sand
		Coated sand
		Clay sand
		Resin sand
	Investment Casting
	Lost Foam Casting
	Vacuum process casting
Surface Preparation	Sand Blasting,  Plating, Galvanized, Spray-Paint, Passivating,Polishing,Electrophoresis, ,Machining,etc.
Inspection Equipment	Test equipment: Spectrum Analyzer, Hexagon CMM, Hardness test equipment, Tension test machine, E-coating testing equipments, Metalloscope.
Dimension Inspection	Coordinate Measuring Machine (CMM),Calipers, Height Gauge, Micrometer Calipers, Inside Caliper Gauge, Angle and R Gauge,customized gauge, etc.
Product application	Our products are widely used in many industries, such as automobile, truck, train, railway, fitness equipment, agricultural machinery, mining machinery, petroleum machinery, engineering machinery, shipbuilding, construction and other power equipment.
Sample production cycle	30-45 Working days.

About ZheJiang Xihu (West Lake) Dis.an:
ZheJiang Xihu (West Lake) Dis.an Machinery Manufacturing Co., Ltd. was established in February 2015 and is located in Xumeng Town, Xihu (West Lake) Dis. County. It is a joint-stock production enterprise mainly engaged in the casting and processing of ductile iron. The annual production ability reaches 18,000 tons ,RMB 125 million. The main product is cast iron auto parts, fitness equipment, etc. It is equipped with workshops for casting, core making, cleaning, machining, spraying, packaging, etc., with supporting facilities such as measurement, physical and chemical, and inspection.

Our comparative advantage:

1,Mature one-stop service system.
Xihu (West Lake) Dis.an provides real one-stop service for all customers
(1)we are the source manufacturers, and our price has an absolute advantage.
(2)We have our own technology department to solve all-round problems related to product technology.
(3)We have a complete production line, products from raw materials to finished products are under our control.
(4)We have a strict product quality monitoring system to ensure the quality of our products and after-sales service.”

2,Modern machinery and patented equipment.
The company’s main production equipment includes: 4 intermediate frequency induction furnaces, 1 fully automatic clay sand production line, 1 coated sand casting line, and dozens of sets of auxiliary equipment such as shot blasting machines, coated sand manufacturing and recycling equipment, and automatic plastic spraying lines. The machining workshop has more than 50 sets of CNC machining centers, CNC lathes, milling machines, drilling machines and other processing equipment.

3, Modern laboratory.
Every process of each batch of products from raw materials to finished products will be tested in the laboratory to ensure that the quality of each batch of products is up to the standard. For example, we will carry out spectral inspection for each batch of raw material samples, and carry out tensile test for specific products  through tensile machine to ensure the tensile strength of products, etc.”

4, Wide application of products
The castings produced by CZPT are widely used in various industries,such as construction vehicles, trains, railways, forklifts, agricultural machinery and other mechanical equipment.We can produce  all  kinds  of  castings  according  to  customer’s  drawings  and  customer’s requirements.

Package

Our main market

 

Understanding the Different Types of Bearings

When you are looking for a bearing, you have many options to choose from. This article will explain the various types, functions, and working principles of different types of bearings. Once you understand the basic components, you can make an informed decision about which 1 to buy. Here’s an overview of some of the most common types. Learn more about each type below! Read on to learn about the differences between these different types of bearings! Posted in Articles

Functions

Bearings serve as an integral part of a mechanical device. These devices help transfer torque from 1 part of a structure to another. These mechanisms increase the efficiency of a shaft by increasing its life. However, the functions of bearings depend on the application of the structure. Among other functions, bearings provide support to shafts. Anti-friction bearings come in 2 types: ball and roller bearings. These components have line and point contact, which is the most common type. Archimedes’s principle states that the force is equal to the weight of the fluid that is being displaced. Bearings can transfer lateral loads to a substructure.
A bearing has 2 primary functions. The first is to prevent direct metal-to-metal contact. A bearing prevents friction, heat generation, and wear and tear of components. A bearing also reduces energy consumption. Its other purpose is to guide and support a rotating body. In addition to these functions, bearings can also reduce wear and tear on a machine. As a result, they are among the most widely used machines in the world.
Seals are a major component of a bearing. They prevent foreign materials from entering and lubricating the moving parts. The design of seal lips determines their effectiveness. Fuel economy regulations and CO2 emissions regulations are pushing the demand for low-friction bearings. However, high-performance seals do not always provide high-performance. As a result, current estimations of the friction in bearings depend on trial and error methods.
Another important function of bearings is that they transfer the load of a rotating component to its housing. This load can be axial or radial. Bearings also limit movement to predefined directions. Some types of rolling element bearings have balls or cylinders inside. These bearings are less frictional than sliding ones, thus they allow parts to move freely during rotation. These parts can then be used for various applications. So, bearings are an integral part of machines.

Types

The most common type of bearing is a plain bearing. It uses surfaces in rubbing contact to transmit movement from 1 part to another. These bearings may be discrete or may consist of a hole in a metal sleeve or a planar surface bearing another part. Some plain bearings are flanged, while others are made of a sleeve with a flange at 1 end. These bearings often give acceptable accuracy and life, but they are expensive and cannot be used in large scale applications.
Radial bearings are used when there is a need for high-speed or corrosive parts. This type of bearing also serves as a support in an intermediate situation. Its 2 components are called the base and the cover. The base and cover are connected and are arranged parallel to the main axis. This type of bearing is used in steady-state and axial motion applications. The radial bearings are also used when the shafts are long.
Angular contact bearings are another type of bearing. These are easy to install and require minimal maintenance. Their races are displaced along the axis. They are also better at handling axial loads and transferring them to the housing. These types of bearings are commonly used in pumps, automobiles, and high-speed applications. If you are looking for an affordable, reliable bearing, look no further than the angular contact bearing.
Another type of bearing is a self-lubricating bushing. These are lightweight and wear-resistant. Unlike the other types of bearing, they do not require any lubrication or maintenance. In fact, some are completely maintenance-free. But if you’re worried about maintenance, this type of bearing may be a good choice. There are many benefits of using self-lubricating bushings. It is also a good option for applications where your machine is exposed to extreme temperatures.

Working principle

A bearing has 2 primary functions: support and load transfer. In engineering applications, the bearing tends to push the load in the direction of the shaft. A radial load pushes the bearing downward and a thrust load pushes it sideways. Both types of load transfer are important in a variety of applications. The working principle of each type is described below. Listed below are the main uses for each type of bearing.
A plain bearing uses a PTFE liner on the interface of 2 moving parts. The PTFE liner acts as a lubricant and may be filtered to alter its friction. The journal bearing uses the motion of the journal to force fluid into the gap between 2 moving parts. This results in a small amount of play in the bearing. This play is acceptable for most applications. A ball bearing may have a maximum play of 2 mm for a ten-millimeter shaft.
The primary function of a bearing is to assist in rotation and to reduce mechanical friction between the 2 objects. A bearing may be installed as a separate device or as an integral part of a machine. For more complex applications, bearings are very precise components requiring the highest standards of technology. For this reason, it is important to understand the working principle of bearings. The next time you need to lift or slide a heavy object, consider a bearing.
Ball bearings are a common type of ball bearing and can be found in industrial machinery and automobiles. Their unique structure helps them support less weight. This is because they are comprised of 2 rings – an inner race and an outer race. The balls themselves have a small area of contact and transfer axial loads in 1 direction. A cage surrounds the balls and prevents them from colliding. This makes ball bearings a popular choice for many applications.

Sealing system

A bearing’s seals are vital for the operation of rolling and rotating components. These systems enable rotation and linear movement while limiting friction and dispersing stress. Without the proper seals, these components could face catastrophic failure. In addition to protecting the bearing from external forces, seals help retain lubricant inside the system and prevent harmful particles from entering the gap. A seal’s lubrication helps prevent the onset of mechanical damage and prolongs the life of the bearing.
A bearing seal is made up of 2 parts: the inner sealing element and the outer sealing element. A passageway runs through the bearing assembly to the outer seal element. A hydraulic press or pneumatic jack is recommended for installing the seal. These tools are effective in reducing deformation and improving seal installation quality. When fitting the seal, ensure that the tool does not hit the seal directly. A proper adopter will distribute the load uniformly across the seal.
The seal’s efficiency depends on its gap. A four-inch shaft seal can flow 0.5 standard cubic feet per minute. A seal’s efficiency is highly dependent on the gap size. The gap size is a cube of the flow through the system. A smaller gap size allows high flow and pressure but less leakage. If both surfaces of the seal have similar pressures and flow rates, the seal is efficient. However, a small gap reduces the pressures and reduces wear.
Mechanical seals have numerous advantages, including their ability to protect against contaminants and splashing liquids. Labyrinth seals are the first line of defense against leaks. They operate without friction. Their high level of sealing efficiency helps ensure that the bearing remains operational for long. This type of seal is made from metal plates and is designed for a wide temperature range and misalignment. Its advantages include being easy to install and offering 100% sealing efficiency.

Maintenance

Bearing maintenance is critical to ensuring that your bearings keep operating at their peak performance. Proper maintenance will improve bearing life, reduce downtime and increase productivity while reducing costs. Here is an 8-point checklist to optimize your bearings and make them last longer. To optimize their performance, you should follow these steps regularly. In case a bearing does not last long, you should replace it as soon as possible. Listed below are some tips to ensure proper maintenance.
The first step is to determine how often your bearings require lubrication. Some manufacturers recommend that you lubricate them weekly, but this can do more harm than good. Instead, use ultrasound to measure the level of friction and trend its levels. This way, you will know exactly when to grease your bearings. It’s also important to check how often they should be inspected and calibrated. A professional can provide guidance on proper maintenance.
Next, inspect your bearings for cracks and scratches. You should never install a bearing that has been dropped or scratched. Even a small crack will affect the performance of the bearing and could lead to its premature failure. A proper alignment is essential for the bearing to function properly. Make sure you have the correct tools to perform this task. These tools can help you reduce manual work and promote safe bearing maintenance. You should also ensure that the shaft and housing are clean and undamaged.
Proper maintenance can prolong bearing service life. Proper lubrication, mounting, inspection, basic condition monitoring, and dismounting can extend their life. Proper maintenance extends their lifespan and improves plant productivity. While bearings are essential for machinery, you should make sure you follow the proper safety procedures every time you work with them. These tips will also help prevent accidents and maintain your machine’s efficiency. Once you’ve followed these guidelines, you can safely inspect your bearings and ensure that they’re operating at their optimum capacity.